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Manufacturing Process and Strength

Raw Material Procurement

  • We at Shyam Textiles, always focus on best quality manufacturing. Process includes procurement of polymer granules from manufacturers, manufacture with right quality and sell it to customers.
  • To produce colourful filament , we use all high quality additives and masterbatches which increase the product strength and performance.
  • The monofilament extrusion process is a continuous process, where plastic cords in multiple numbers are extruded from the extruder-die, vertically downward and then drawn through a water bath where they solidify.
  • Then they are stretched immediately and oriented in a boiling water/hot air oven, and if necessary, subsequently stabilized in hot air oven.
  • Finally, they are wound individually on bobbins or alternatively collected on spools.
  • Our extrusion strength covers blend of assured raw materials, deriving required strength and shining on yarn extruded.
  • And that good quality process having strength and consistency in yarn denier taken outmost care of.

Weaving

  • With the large infrastructure in domain, we manufactured highly tested fabric in terms of size, weight, weaving density as well as the strength of warp and weft.
  • Our fabric are always tested for UV resistance, elongation, breakage.
  • Fabric mesh formation requires precision and conscious effort in order to give the fabric, the required finesse and evenness.
  • And we put high attention on breakage of yarn in the process, weaving defects etc.

Quality Check and Packaging

  • When it comes to quality, we follow the concept of Kaizen. We have stringent process for maintaining the quality.
  • To maintain quality at all aspects it undergoes a strict and defined checking process, separating defect pieces from the lot and assuring delivery of the finest quality products to the customers.
  • We are having high traceability to backtrack through the production and its overall product cycle to make sure of high customer satisfaction.